What is a Safety Valve?

A safety valve safeguards a system from overpressure, which occurs when the system's pressure surpasses its Maximum Allowable Working Pressure (MWAP). The valve opens at a predetermined pressure, initially slightly and then fully, to quickly release excess pressure. This prevents pressure-related malfunctions, fire hazards, or explosions. Safety valves are mechanically operated, ensuring functionality even during power failures, and they act as a reliable backup when electronic or pneumatic safety devices fail.

Table of contents

• Important terminology
• Spring mechanism safety valve
• Selection criteria
• Applications
• Safety valve symbol
• Safety valve certifications
• Pressure safety valve vs relief valve
• FAQs

Important terminology

• Overpressure: Excess pressure over the set pressure of the safety valve.
• Operating pressure: The pressure at which the system works under normal operating conditions.
• Set pressure: The pressure at which the safety valve's disc begins to lift and open.
• Lift: The distance the disc moves from the closed position to the position required for discharge.
• Backpressure: The pressure built upon the safety valve outlet during flow. Backpressure = Built-up backpressure + Superimposed backpressure.
• Built-up backpressure: The pressure at the outlet when the safety valve opens.
• Superimposed backpressure: The pressure at the outlet of a closed safety valve.
• Maximum allowable working pressure (MAWP): The maximum allowable pressure at a designated temperature under normal operating conditions. MAWP is the maximum pressure that the system's weakest component can handle.
• Blowdown: The difference between the pressure at which the disc lifts and the pressure at which the valve closes. Blowdown is generally expressed as a percentage.
• Blow-off capacity: The rate at which the safety valve can release excess pressure.

Spring mechanism safety valve

The most common safety valve type is a spring-loaded or direct-acting safety valve. An advantage of this type is that it is available for pressure ranges from approximately 1 to 1400 bar. The mechanism consists of the following components:

• Expansion chamber: The expansion chamber (Figure 2 labeled A) increases the surface area that the system's media pushes against to open the safety valve, allowing it to open rapidly.
• Spring: The spring’s (Figure 2 labeled B) stiffness determines at which pressure the system’s media can begin to open the valve.
• Disc: The disc (Figure 2 labeled C) sits on the nozzle and moves up and down to allow or prevent flow through the safety valve.
• Nozzle ring: The nozzle ring (Figure 2 labeled D) affects the pressure at which the disc reseats. A high setting can cause the disc to reseat too late, while a low setting can lead to the disc randomly opening and closing when it should not.
• Nozzle: The nozzle (Figure 2 labeled E) controls the disc surface area that the media interacts with before the valve opens. This causes the media to work against a larger surface area when the valve opens, increasing the force acting on the disc and opening the disc rapidly.

The balance between a safety valve's spring force and the input force controls the valve's opening and closing. Inlet pressure and the disc's surface area with which the media interacts determine the input force. According to Pascal's Law, force equals the product of pressure and area. Therefore, as the area of the disc that the media interacts with increases, so does the force.

The most important characteristic of safety valves is that they quickly open entirely to reach maximum blow-off capacity in minimal time. This is possible because the valve's disc has a larger diameter than the nozzle. As soon as the inlet pressure is high enough, the disc lifts. At this moment, the disc surface at which the medium can reach becomes larger. This results in an input force much greater than the spring force, and the valve completely opens.

Special safety valve versions exist for incompressible and compressible media and gasses/vapors. Safety valves for gasses and vapors often open before the set pressure is reached and open to at least 50% lift at the response pressure (see Figure 3). Safety valves of this type have a significant disadvantage: they are very susceptible to back pressure, which can negatively affect the valve's safety.

Selection criteria

To protect your system against overpressure, it is essential to understand the five selection criteria below. Please read our technical article on selecting safety valves to better understand these criteria:

• Set pressure
• Backpressure
• Discharge capacity
• Operating temperatures
• Valve and sealing material

Applications

A safety valve's purpose is primarily for industrial applications to protect against overpressure, which can cause dangerous situations such as fire or explosions. Industrial safety valves are often found in:

• Oil, gas, and petroleum industry: For example, subsurface safety valves, or downhole safety valves, are common on offshore oil wells. In the case of equipment malfunction, a safety valve can shut off rapidly to prevent oil and gas from flowing up the well in unsafe conditions.
• Energy: Safety valves in power plants are common for compressible gasses such as steam and air.
• Sanitary: Stainless steel safety valves are ideal for industries that require sanitary conditions. For example, in the food, beverage, and pharmaceutical industries.
• HVAC: Safety valves relieve pressure in the case of blocked discharge, thermal expansion, or external heat that can damage the components.

Safety valve symbol

Safety valve certifications

Safety valves must comply with various national and international standards for safety and quality. To ensure that the product complies, please consult local standards.

TÜV

The TÜV certification assesses a product's safety. It verifies that it meets the minimum requirements under the Pressure Equipment Directive (PED) 2014/68/EU. The PED outlines the standards for designing and manufacturing pressure equipment such as pressure relief devices, steam boilers, pipelines, and pressure vessels operating at a maximum allowable pressure greater than 0.5 bar.

ASME

The ASME (American Society of Mechanical Engineers) ensures the specification and accreditation of pressure vessels, boilers, and pressure relief devices.

ISO 4126

The ISO 4126 standard is a general specification for pressure relief valves, regardless of the application’s media.

Pressure safety valve vs relief valve

Pressure safety valves and relief valves have important similarities and differences.

• Similarities: Both valve types are safety devices designed to automatically open at a set pressure level to prevent overpressure in a system.
• Differences: Pressure safety valves are designed to open rapidly and quickly relieve pressure. Pressure relief valves open more gradually to control the system's pressure decrease. Pressure relief valves are part of normal operation.

Learn more in our comprehensive pressure safety and relief valve comparison article.

FAQs

What does a safety valve do?

A safety valve rapidly reduces a system's pressure when it rises to unsafe levels. The safety valve continues operating until system pressure returns to safe levels.

What is the difference between a relief valve and a safety valve?

A relief valve will not immediately halt the operation of downstream components, whereas a safety valve will.

What are the types of safety valves?

Common safety valve types are direct-acting, pilot-operated, and balanced bellows.

What is an ASME safety valve?

An ASME safety valve meets the requirements of the ASME pressure vessel code’s Section I. These valves must have a large constant flow rate at no more than 10% overpressure.